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Technical case record · Construction

Donimalai iron tailings masonry units

Donimalai tailings were tested with cement, sand and sodium silicate in brick formulations.

Karnataka, IndiaLaboratoryLaboratory evidence

What was developed or tested

Formulation work examined tailings content and binder combinations against strength and water-absorption requirements.

What the evidence supports

The work supports further development of unfired masonry units using this iron tailings stream. It remains a laboratory precedent rather than a commercial product record.

Environmental and technical uncertainty

Binder intensity and tailings chemistry determine net benefit; regulated-element release and durability require project-specific testing.

Benefit-case screening lens

Potential value: Potential co-product revenue, reduced demand for virgin aggregate or binder inputs, local supply and avoided tailings storage.

Deployment constraints: Product specification, consistency, processing and binder demand, customer qualification, market volume, haulage distance and residual liability.

Question before applying elsewhere

Does the site-specific residue meet durability, leaching, production-control and applicable material-specification requirements at the proposed scale?

Sources

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